Robotic,Welding,Overview,Robot technology Robotic Welding Overview
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Robotic welding is used when an industry wants to animatetheir welding process. You may know about this type of welding because it isoften used on assembly line work, especially in the automotive industry. Robots are used to handle the parts that need to be weldedand to perform the weld. Robots are generally used when you want to doresistance spot welding or arc welding where there is a need for highproduction. Although robotic welding is fairly new, they were started inabout the 1980s when the automotive industry found that they could use robotsto do spot welding. As of 2005, there were over 60,000 robots being used inmany industries in North America for welding. Robotic welding can be relatively expensive to do so it canbe difficult for some industries to bring in more equipment. Many robots arebeing "employed" to also do arch welding and they have two parts: themanipulator that is how the robot is able to move, and the controller which isthe "brain" of the operation and actually performs the weld. They can also optimize welds because of a process known assignature image processing in which data can be collected from the robots inreal time, analyzed and then used to create better welding systems. Types of Robots: Thereare basically two types of industrial robots:Rectilinear robotsmove in a boxed shape along three axes. They are the ones that may be mostcommon in looks because they have a "wrist" at the end of theirmovement arm so they can move the arm in a rotation. The articulatingrobot is the second type of robot and it moves in irregular shapes. Theyhave both arms and joints that rotate. In this process the arm moves similarlyto the way a human arm works and they also have the "wrist" thatrotates at the end of the arm. When setting up a robotic aspect of welding it is importantto realize that this is not the same as doing welding manual. Many things haveto be taken into consideration around reliability, the number of axes you needand the space where the robots will be installed. On the human side of this you will have to make sure thatthere is someone there to check the welds, someone to do maintenance and seamtracking programs should be in place. Robotics has advantages and disadvantages. As an example,many manufacturers use robots to do the monotonous tasks that are difficult forhumans to continue to perform overtime. However, robots will needrecalibration, reprogramming and regular maintenance. People need to be inplace to take care of these needs. You will also have to make sure that the robots you choosehave the right amount of motions to do the job well. You may also have toconsider having a backup system of robots in case something goes wrong. Although robotics seems to be an interesting and exciting wayto do welding it is something that needs to be well researched and organizedbefore going to the expense.
Robotic,Welding,Overview,Robot