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Water generally turns acidic as it has to pass through an ongoingcycle. It falls as rain or snow, becomes polluted with environmentaldirt, and then evaporates into the atmosphere, to complete the cycle.The whole process contributes towards water becoming "hard" or"acidic". Hard water usually contains greater amount of such minerals,as magnesium, iron and calcium, per gallon, than is normally necessary.Water treatment is vital for every industry. The manufacturers ofindustrial water softeners help a particular industry to meet thestandard water quality requirements needed for consistent processes andproduction. In the industries, the same technique of water softening isfollowed, as in the domestic sphere, but on a higher scale.Basic functioning of a water softenerA water softening unit makes use of an ion exchange process.The water is run in the mineral tank over the water softener's resinbeads. In this way the hard minerals in the water get attached to theresin, which releases sodium into the water. The water is made soft bythe replacement of the ions - mainly calcium and magnesium, with sodiumor potassium. Some softeners help to remove iron content from water.Industrial water softeners collect the minerals causing hardness insidethe conditioning tank, and flush them out into the drain at regularintervals. There are various categories of water softeners available in the market for industrial or commercial purposes. Some ofthem are steel tank diaphragm valves softeners, FRP tank diaphragmvalves softeners, steel tank top mounted valves softeners, and fiberglass tank top mounted valves softeners. Softeners can be operatedeither manually, in a semi automatic manner, or in a fully automaticmanner. Each category of softener is rated according to the degree ofhardness it can remove. An efficient water softener lasts for manyyears, with very little maintenance required, except filling them withsoftening salts such as rock salt, evaporated salt, and solar saltoccasionally.Benefits of water softeningHard water causes minerals such as calcium and magnesium tobuild up on piping, water heaters, heat exchangers, and boilers. Thisbuild up brings with it expensive repairs, higher energy consumption,and clogged boiler tubes and heat exchangers. Water softening helps toremove these negative effects. Some of the places where industrialwater softening equipments are used are boiler feed water,manufacturing plants, office complexes, food processing plants,laundries, restaurants, car washes, and hospitals.
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