Making,Custom,Aluminum,Dashboa car Making a Custom Aluminum Dashboard
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Used motorcycle parts like a tachometer could really be a beneficial thing to improve the general condition of your Moto Guzzi motorcycle. However, new or second-hand Cali EV dash is not that easy to get hold of. Given this difficulty, you could produce a new dashboard for yourself. You could even produce a better dashboard than the original Jackal item.Itching to start already? First, you must get a bit of 4mm thick 1050-H14 aluminium (BS 1470), (99.5% pure aluminum, a bit of wet & dry sandpaper, a couple of drills and a counter sinker for the warning light cluster / mounting screw holes. If you decide to do the cutting yourself, you need basic hand tools, drill, hole cutter for 85mm diameter holes, a small band saw few files and a couple of medium / fine flap wheels for finishing off the edges and for doing the brushed satin finish. Water Jet Cutting, Plasma Cutting, Laser Cutting, CNC Milling are several ways of manufacturing the aluminum. You can choose any method feasible for you and that which will create smooth results for your dash.. Here are the steps in cutting out your dash from http://www.webbikeworld.com/Moto-Guzzi-motorcycles/dashboard-tachometer/:Mark out the plate, including profile and hole centres Centre-pop all of the hole centres Centre-pop the holes using sharp centre-pop. A light tap should do it. Pilot drill each hole centre using something like a 1/16th drill Cut the 85mm holes Use the trepanner / tank cutter or an 85mm hole saw. Drill the warning light and mounting holes. De-burr. Finish off the warning light holes using a bit of wet & dry for a clean edge to the holes. For the underside of the dash:Cut out the profile using a hacksaw / bandsaw / plasma cutter Smooth off and finish off the edges Use file, wet & dry, wire wool, flap wheel to remove cutting marks. Bend the mounting lugs to the correct angle using the original dash as a pattern To surface finish, hold the drill with both hands and ran the flap wheel down the dash in one smooth, even stroke, starting at one side. Finish-off by getting some Methylated spirit and de-grease the dash, taking care not to leave any finger marks. Then, spray with a few coats of acrylic lacquer. For fitting and connections, the speedo cable fits fine. The article Install a rev counter on your motorcycle at http://www.articlecity.com/articles/auto_and_trucks/article_195.shtml may help you with the wiring and the fitting of the dash. Youll find it complicating but once youve finished, youll be even prouder of having your Moto Guzzi motorcycle with its new dashboard!
Making,Custom,Aluminum,Dashboa