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Here are our TOP TEN Compressed Air "Rules of Thumb" that we have come up with throughout our 25-plus years of experience. These are the areas of interest that our air compressor customers seem to ask about most.1. CFM delivery per Horse Power expected at 100 PSIG: For "home owner" type of air compressors---2 to 2.5 CFM per HP For Industrial Air-cooled 2-stage air compressors----3.5 CFM per HP For Small Vane & Screw air compressors (25 HP or less) 4 CFM per HP For large Piston, Screw & Centrifugal air compressors--4.5 to 5 CFM per HPNOTE: THE MORE CFM PER HP - THE LESS ENERGY USED.2. Air Receiver Size needed for these types of inlet control: Modulating Control---------------0 to 1 gallon per CFM On-Line/Off-Line----------------- 3 to 4 gallons per CFM Stop-Start/ Variable Speed-- 4 to 6 gallons per CFMNOTE: THE MORE AIR STORAGE - THE LESS ENERGY USED3. Amperage per Horse Power:115 Volts------- 1 phase-------- 10 amps per horse power230 Volts------- 1 phase-------- 5 amps per horse power208 Volts------- 3 phase-------- 3 amps per horse power230 Volts------- 3 phase-------- 2.5 amps per horse power460 Volts------- 3 phase-------- 1.25 amps per horse power574 Volts------- 3 phase-------- 1 amp per horse powerNOTE: THE MORE ENERGY EFFICIENT THE MOTOR - THE LESS ENERGY IS USED.4. Air Piping Size by CFM and Pressure Drop: Compressor Room Header---0.25 PSIG pressure drop per 100 feet of piping Main Line-----------------0.5 PSIG pressure drop per 100 feet of piping Loop Line-----------------1 PSIG pressure drop per 100 feet of piping Branch Line---------------2 PSIG pressure drop per 100 feet of pipingNOTE: THE LESS AIR PRESSURE DROP - THE LESS ENERGY USED.5. Size your Compressed Air Line Filters to be twice (2x) your compressor CFM flow rate. This will lower your pressure drop 2-3 PSIG and save an additional 1% on electrical energy costs. Elements will last twice (2x) as long and this can save on your maintenance costs.6. Lowering Compressor Pressure settings 2 PSIG will result in a 1% energy savings.7. Lowering Compressor Inlet Air Temperature 10° F will result in a 2% energy savings.8. The average energy cost to operate an air compressor is approximately $0.10 per horse power per hour.9. Compressed Air system leaks totaling the size of a 1/4" orifice, at 100 PSIG, running 24 hours a day will waste approximately $15,000 worth of electrical energy a year.10. Using Synthetic Compressor Lubricants can save you up to 9% of the energy cost of operating your compressor as compared to using a non-synthetic lubricant.DEFINITIONS: CFM= Cubic Feet per Minute - Volumetric air flow rate.Inlet Pressure = The actual pressure at the inlet flange of the compressor.PSIG= Pounds Per Square Inch GaugeAMPS=Abbreviation of the plural for Ampere, a unit of electrical current Tommy McGuireOwner of McGuire Air Compressors"Real People with Real Air Compressor Experience"1-888-229-9999Email: [email protected] you Quality Industrial Equipment at a Savings...http://www.industrialaircompressors.biz/ - For Champion Industrial Air Compressors, pumps, oil & manualshttp://www.airdryers.biz/ For Deltech Refrigerated Compressed Air Dryers to remove harmful moisture from your compressed air systemhttp://www.hosereels.biz/ For Reelcraft Industrial Hose Reels for efficiency and safety
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