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Unlike previous technology, the Splitterdoes not rough or notch the bind edge of the paper. The microknives hiteach page in parallel, splitting open the edge of the paper andallowing the adhesive to penetrate into the raw fibers inside eachsheet of paper. This creates a firm anchor for each page to flexaround, much like the roots of a tree. This is a completely new methodof paper preparation, and requires some additional applicationknowledge in order to optimize the binding quality results. Paper Selection and Characteristics 1. The effectiveness of the Splitter is dependent on paper type;weight, finish coat, grain, etc. Even the same weight paper (i.e. 110#Text) from different manufacturers will respond differently. 2. Paper grain direction is a critical consideration for any binding.The paper grain should be parallel with the bind edge (i.e. grain shortin a landscape book) to allow the pages to bend easily without fightingthe bind. This is especially important with heavier coated papers. 3. Prior to production, we recommend making several printed sample testbooks using different Splitter settings to determine the optimalsettings. Splitter settings 1.The Normal splitter settings have been optimized for glossy coated paper in the 140-180 gsm range (100-110# Text Gloss) 2. If the Splitter settings are incorrect, the edge splitting, which isrequired to allow the adhesive to penetrate into the page, will fraythe edge and can actually interfere with the binding.. 3.Splitter settings are Depth, Rate, Pass, Jogging and Compression. 4. Pass, Jogging and Compression settings do not directly influenceedge split quality and should not be changed unless you are using apaper that doesn't require much splitting and needs a faster cycletime. 5. Depth settings adjust how far the blades penetrate into the edge ofthe paper. The Normal setting works for most coated papers. The Lightsetting can be used for paper that just needs some light splits foradded pull strength. We have yet to recommend a paper that needs theDeep setting. 6. Rate settings adjust how many times the blades hit each page. Thereare three available rate settings: Coarse, Normal and Fine. The Normalsetting works for most coated papers. With the Coarse setting, theSplitter moves more quickly over the pages, so each page receives fewerhits. This is important for thicker paper (i.e. 60# cover) and easy tosplit paper, to reduce the potential edge damage. We have yet torecommend a paper that needs the Fine setting since it typicallydamages the split edges. Evaluating Split Results 1. Ideal: The pages are visibly split in a smooth pattern with no largestripes or missed areas. The first and last pages are not dramaticallyfolded over or damaged. 2. Too Light: Pages that are not split deep enough or have unsplitareas may not allow the penetration of the adhesive into the page. Thisis observed as smooth page edges or gaps in the split when removed fromthe Splitter. Light splitting results in pages lightly bonded-they maylook acceptable, but might pull out with slight tugging. Typicallyseveral pages come out of the bind. 3. Too Deep: Splits that are too deep cause the end of the pages to becrushed, damaged and folded over. This sometimes causes the pages to'hang up' on each other in the binder which blocks the glue frompenetrating each page. The results are a poor quality bind-typically asingle page that is not attached at all or the first and last pagesfolded over and stuck to the endleaves. Operation Hints: 1. While the Splitter is jogging, keep your finger on top of the paperwith light pressure until the green start button is pushed, the joggingstops and the book block is clamped. This prevents pages from bouncingup during the jogging operation and being clamped at an angle wherethey cannot be split. 2. If the split fades (becomes lighter) from Right to Left on the book,either there is not the proper gap to the paper stop or the book blockwas pushed and held at an angle during the clamping. Any small anglewill affect the depth of the split. The blades are aligned for thepaper edge to be exactly perpendicular with the clamp. 3. If there is a straight unsplit band (front to back) on the splitedge, open the splitter and check for broken teeth. Replace blade asneeded. Contact technical support. 4. If there is a broad unsplit band from Right to Left without a sharpedge, check the straightness of the paper edge against a flat surface.Any curve, typically in the center, is an indication of a dullguillotine cutting blade and requires the paper to be recut so the edgeis flat. This problem typically does not occur when splitting the millcut edge of paper and can be confirmed using uncut paper from a ream. 5. Adding the endleaves to the book block prior to splitting isacceptable provided the endleaf paper is heavy enough that the Splitterdoes not cut through the folded edge. Article Tags: Each Page, Penetrate Into, Coated Papers, Splitter Settings, Folded Over, Book Block